High Efficiency Pin Bead Mill
The interaction between the grinding media and the material is driven by the high-speed rotation of the discs. The grinding media and material near the disc surface are carried along by viscous resistance, propelled by centrifugal force toward the inner wall of the sand mill, forming a double-ring rolling turbulent flow. The intense motion among the grinding media generates shear, compression, and friction forces, causing the material particles between the media to deform under stress and creating a stress field. When the stress reaches the particle’s yield or fracture limit, plastic deformation or breakage occurs. Particles that have not been sufficiently ground are thrown back toward the inner wall of the sand mill by centrifugal force. This region has the highest density of grinding media, thereby intensifying the grinding effect. The finely ground particles are separated from the grinding media by a separator and discharged from the sand mill.
Applications
Ultrafine grinding applications for coatings, inks, lithium battery slurries, fine chemicals, and other materials.
Product Description
Features of High Efficiency Pin Bead Mill
- High-Efficiency Grinding: Utilizing high-speed rotating needle or pin designs, it delivers exceptional grinding efficiency and robust processing capacity, enabling ultra-fine particle dispersion.
- Multi-Force Grinding: Combines shearing, compression, and friction forces to uniformly disperse particles with stable size distribution, meeting nano-level grinding requirements.
- Continuous Production Capacity: Supports large-scale, continuous manufacturing suitable for industrial settings, boosting efficiency while reducing labor costs.
- Adjustable Grinding Precision: Flexible control over grinding time, rotational speed, and bead size accommodates diverse materials and particle size specifications.
- Wear-Resistant and Corrosion-Resistant Materials: Key components are manufactured from high-wear-resistant alloys or stainless steel, adapting to high-intensity grinding and extending equipment lifespan.
- Safety and Environmental Protection: The enclosed grinding chamber design minimizes dust and spill contamination. Select models feature cooling circulation to protect heat-sensitive materials.
- Easy Cleaning and Maintenance: The grinding chamber and grinding media can be quickly disassembled for cleaning, supporting multiple material changes and reducing cross-contamination risks.
Technical Parameters of High-Efficiency Pin Bead Mill
| Model [L] | BSM-20 | BSM-30 | BSM-60 | BSM-90 | BSM-150 | BSM-250 | BSM-400 | |
| Effective Grinding Chamber Volume [L] | 20 | 30 | 60 | 90 | 150 | 250 | 400 | |
| Main Drive Power [KW] | 30 | 37-45 | 75-90 | 90-110 | 185-200 | 250-280 | 450-500 | |
| Applicable Grinding Media Size [MM] | 0.3-1.2 | 0.3-1.2 | 0.3-1.4 | 0.3-1.4 | 0.3-1.6 | 0.3-1.6 | 0.3-1.6 | |
| Processing Batch [L] | 100-1000 | 200-2000 | 300-3000 | 500-3500 | 800-5500 | 1000-7500 | 3000-12000 | |
| Flow Rate [KG/H] | 100-1500 | 300-2500 | 500-35000 | 700-4500 | 800-6000 | 10000-15000 | 5000-14000 | |
| Dimensions [MM] | L | 1500 | 1800 | 2150 | 2465 | 2680 | 3400 | 5600 |
| K | 1050 | 1050 | 1300 | 1360 | 1370 | 1780 | 1750 | |
| H | 1700 | 1750 | 2200 | 2400 | 2460 | 2640 | 2950 | |
| Weight [KG] | 1400 | 1900 | 3000 | 5000 | 7000 | 8500 | 9000 | |
